Snappergps Pcb Save

Printed circuit board (PCB) design for snapshot GNSS receiver

Project README

Are you looking for the open-source SnapperGPS hardware design files? You can find the files for the original version V1.0.0 in this repository and the files for an updated version V2.0.0 in another repository. For differences between both versions, please refer to the documentation over there. Jonas, May 2023

snappergps-pcb

The SnapperGPS receiver is a small, low-cost, and low-power GNSS receiver for non-real-time wildlife tracking. It employs the snapshot GNSS technology, which offloads the computationally expensive data processing to the cloud, and:

  • Measures 32.0 mm x 27.3 mm,

  • Operates for more than a year on a tiny 40 mAh battery,

  • Has enough memory to provide almost 11,000 position fixes,

  • Captures fixes in user-defined time intervals or externally triggered,

  • Needs only 12 ms of signal reception for a fix,

  • Employs multiple satellite systems for high reliability (GPS, Galileo, and BeiDou),

  • Achieves a median real-world tracking accuracy of about 12 m (before smoothing),

  • Maintains a real-time clock to accurately timestamp the fixes,

  • Measures the temperature in addition, and

  • Is configured via USB in your browser without the need to install a driver or an app.

This repository contains the hardware design files that can be used to replicate a SnapperGPS receiver.

If you use SnapperGPS hardware or software for research, please consider citing our publications.

For the hardware:

Jonas Beuchert, Amanda Matthes, and Alex Rogers. 2023. SnapperGPS: Open Hardware for Energy-Efficient, Low-Cost Wildlife Location Tracking with Snapshot GNSS. Journal of Open Hardware, 7(1): 2, pp. 1–13. https://doi.org/10.5334/joh.48.

For the cloud-processing software:

Jonas Beuchert and Alex Rogers. 2021. SnapperGPS: Algorithms for Energy-Efficient Low-Cost Location Estimation Using GNSS Signal Snapshots. In SenSys ’21: ACM Conference on Embedded Networked Sensor Systems, November, 2021, Coimbra, Portugal. ACM, New York, NY, USA, 13 pages. https://doi.org/10.1145/3485730.3485931.

Table of Contents

  1. Workflow

  2. Getting started

  3. Repository Structure

  4. Professional Manufacturing

  5. Hand Assembly

  6. Testing

  7. Hardware Overview

  8. Pinout

  9. Bill of Materials

  10. Additional Resources

  11. Acknowledgements

Workflow

  • Get/build your SnapperGPS receiver (see sections below).
  • Configure your SnapperGPS receiver in your browser for your deployment.
  • Deploy your SnapperGPS receiver.
  • The SnapperGPS receiver captures GNSS snapshots according to your configuration.
  • Recover your SnapperGPS receiver.
  • Upload the data from your SnapperGPS receiver to our server.
  • Download the track of your surveilled animal.

Getting started

You already have a SnapperGPS receiver? See here how to get started.

You need to build one first? Keep reading.

Repository Structure

The two files .brd and .sch are CAD files that contain the PCB's board design and schematic, respectively. They have been created with Autodesk EAGLE 9.6.2, but should be compatible with other electronic design software.

The table .csv contains the bill of materials (BOM).

The directory CAMOutputs includes the Gerber files and drill file, which are necessary for PCB manufacturing.

The two files .mnb and .mnt can be used for a pick-and-place machine and describe the component positions and orientations on the bottom and top layer, respectively.

Professional Manufacturing

The simplest way to replicate SnapperGPS is to upload the BOM, the Gerber files, the drill file, and the pick and place files to an online PCB manufacturing and assembly service. They will source the components, print the PCB, and assemble the board.

We recommend a thickness between 0.8 and 1.6 mm for the two-layered board. The substrate can be FR-4 and hot air solder levelling (HASL) or electroless nickel immersion gold (ENIG) can be used for the finish.

You can find an FAQ on professional manufacturing in the discussions forum.

Hand Assembly

An alternative to prefessional manufacturing is to just obtain the SnapperGPS PCB from a PCB manufacturer and to manually assembly the board. Hand-soldering a board takes less than 2 h for a skilled person, but requires intermediate equipment and skills and potentially additional time for testing, debugging, and re-work.

A laser-cut stencil for applying the solder paste can be helpful and can often be ordered together with the PCB. In addition, the following materials and equipment are required:

  • Soldering paste

  • Syringe

  • Spatula

  • Tweezers

  • Hot plate, re-flow oven, or hot air gun

  • Flux pen (optional, for re-work)

  • Multi-meter (optional, for debugging)

Proceed with the following steps to assemble a SnapperGPS PCB:

  • Rigidly fix the PCB to a surface with the top layer pointing up.

  • Fix the stencil on the PCB.

  • Use the syringe to apply solder paste to the stencil.

  • Use the spatula to distribute the solder paste such that all pads on the PCB are covered.

  • Remove the stencil.

  • Check that all pads are covered with solder paste.

  • If not, manually apply solder paste.

  • Use tweezers to place the components on the PCB.

  • Heat the PCB following the re-flow profile of the used solder paste.

  • Test the PCB (see below).

  • If it does not work, identify problematic PCB sections and re-work, e.g., by applying flux and re-flowing the board. The most common issues are shorts and missing solder paste on some pads, which can be identified by using a multi-meter for continuity testing, but it is also possible that a component is placed incorrectly.

SnapperGPS PCB
Figure 1: Several SnapperGPS PCBs ready for hand assembly.
Stencil
Figure 2: A stencil on top of a SnapperGPS PCB with solder paste applied to it.
Hot plate
Figure 3: A SnapperGPS PCB with solder paste and components on a hot plate while re-flowing.
Assembled SnapperGPS PCB
Figure 4: An assembled SnapperGPS receiver.
Measuring the current
Figure 5: Measuring the current consumption of an assembled SnapperGPS receiver (bottom left) with a multi-meter (right), a DC voltage source (centre), two jumper wires, and alligator clips.
Charging a battery
Figure 6: Charging a 110 mAh lithium-ion polymer battery via USB with a SparkFun LiPo Charger Basic.
SnapperGPS app
Figure 7: Testing a SnapperGPS receiver with the SnapperGPS app on an Android smartphone using a USB-C cable.

Testing

If you replicated a SnapperGPS receiver yourself, you need to flash the SnapperGPS firmware first:

  • Short the VDD pin and the SWCLK pin of the SnapperGPS receiver, e.g., with a paper clip.

  • Connect the SnapperGPS receiver via a USB-C cable to a host computer.

  • Download the SnapperGPS firmware binary.

  • Install the AudioMoth Flash App or the Silicon Labs Simplicity Commander.

  • Use one of the two tools two flash the firmware binary to the SnapperGPS receiver. (If you use the AudioMoth Flash App, either use v1.4.0 or, if you use v1.6.0, then disable "Clear User Data When Flashing".)

  • Remove the paper clip.

Now, you can continue with some basic testing:

  • Open the SnapperGPS web app in Microsoft Edge or Google Chrome or download it from the Microsoft Store or Google Play. (Alternatively, you can also host the SnapperGPS web app yourself, as described in the snappergps-app repository).

  • Go to the Configure page and click/tap on Pair receiver.

  • The connected SnapperGPS receiver should now be selectable in a pop-up window.

  • After pairing, confirm that the receiver information in the table on the top of the page is appropriate, including on-board time and firmware version. The snapshot count should be zero.

  • Connect a LiPo battery to the SnapperGPS receiver, paying attention to the polarity markers on top of the PCB. Connect the black cable to the pin next to the - and the red cable to the pin next to the +.

  • Check the measured battery voltage in the table at the top of the Configure page. We recommend charging the battery to at least 4.1 V before a long-term deployment.

  • Connnect an active GNSS antenna of your choice via the U.FL connector to the SnapperGPS receiver.

  • Select some configuration parameters in the app and click/tap on Configure.

  • Disconnect the SnapperGPS receiver.

  • Record a few snapshots outdoors.

  • Reconnect the SnapperGPS receiver.

  • Go to the Upload page and follow the instructions to upload the snapshots from the SnapperGPS receiver to the server. Please select only snapshots for processing that you collected outdoors.

  • Once processing is complete, inspect the calculated track on the Download page. There are also links to some of our tracks for comparison.

Testing the localisation accuracy:

  • Record some data outdoors at a location with known coordinates.

  • Upload it via the SnapperGPS app.

  • Calculate the horizontal error between the estimated locations and the ground truth.

  • We obtained median errors of 10-12 m, depending on the scenario.

Measuring the power consumption:

  • Configure a SnapperGPS receiver using the SnapperGPS app.

  • Power the SnapperGPS receiver from an external DC source with 3.7-4.2 V.

  • Place an ammeter in series with the source.

  • The current should be 1-2 μA if the board is sleeping and the maximum current should be around 25 mA when capturing a snapshot. The charge consumption for a single snapshot should be <0.3 μAh.

Testing the flash memory:

  • Record the maximum of 10901 snapshots.

  • Transfer them to a host computer using the Transfer data button on the Upload page of the SnapperGPS web app.

  • Ensure that all 10901 snapshots have been transferred and are provided as download.

Hardware Overview

Please have a look at our paper.

Pinout

We expose the three general-purpose input/output pins (GPIOs) PA0, PA1, and PA2 of the MCU as well as the supply voltage pin VDD and the ground pin GND at an edge of the PCB. This allows to connect external modules to extend the functionality of the device. This can be done by soldering wires on the rectangular pads. For the functionality of the three pins, please refer to the pinout section in the datasheet of the EFM32HG310.

We also expose the VDD, GND, RESET, SWCLK, and SWDIO pins of the MCU on the back of the PCB. The last two ones allow for debugging or flashing using Serial Wire Debug (SWD). All five circular pads have a spacing of 0.1 in and, hence, the same as common PCB headers.

All ten pads are labelled on the silkscreen of the PCB.

Front           │           │ Back
                │           │
                │           │ ○ GND
          VDD □ │           │
                │           │ ○ RESET
    GPIO3/PA2 □ │           │
                │           │ ○ SWCLK
    GPIO2/PA1 □ │           │
                │           │ ○ SWDIO
    GPIO1/PA0 □ │           │
                │           │ ○ VDD
          GND □ │           │
────────────────┘           │

Bill of Materials

Designator Qty Manufacturer Part # Description/Value Package/Footprint Mounting Type Notes Supplier URL
C4, C8, C10, C12, C13, C14, C16, C17, C20, C23 10 Murata GRM155R60J104KA01D Ceramic capacitor, 100 nF 0402 SMD https://www.digikey.com/en/products/detail/murata-electronics/GRM155R60J104KA01D/490-6287-1-ND/3845484
C3, C5, C6, C7, C9 5 Murata GRM155R60J103KA01D Ceramic capacitor, 10 nF 0402 SMD https://www.digikey.com/en/products/detail/murata-electronics/GRM155R60J103KA01D/490-6286-1-ND/3845483
C2 1 Murata GRM1555C1H101JA01J Ceramic capacitor, 100 pF 0402 SMD https://www.digikey.com/en/products/detail/murata-electronics/GRM1555C1H101JA01J/490-7754-1-ND/4358006
C1 1 Murata GRM1555C1H220JA01D Ceramic capacitor, 22 pF 0402 SMD https://www.digikey.com/en/products/detail/murata-electronics/GRM1555C1H220JA01D/490-5868-1-ND/3175200
C21, C22 2 Murata GRM1555C1H180JA01D Ceramic capacitor, 18 pF 0402 SMD https://www.digikey.com/en/products/detail/murata-electronics/GRM1555C1H180JA01D/2854383
C11, C19, C24, C25 4 Murata GRM188R60J105KA01D Multi-layer ceramic capacitor, 1 uF, 6.3 V, X5R 0603 SMD https://www.digikey.com/en/products/detail/murata-electronics/GRM188R60J105KA01D/490-1550-1-ND/587755
C18 1 Murata GRM185R60J475ME15D Multi-layer ceramic capacitor, 4.7 uF, 6.3 V, X5R 0603 SMD https://www.digikey.com/en/products/detail/murata-electronics/GRM185R60J475ME15D/490-3892-1-ND/965934
C15 1 Murata GRM188R60J106KE47D Multi-layer ceramic capacitor, 10 uF, 6.3 V, X5R 0603 SMD https://www.digikey.com/en/products/detail/murata-electronics/GRM188R60J106KE47D/490-12538-1-ND/5797528
L1 1 Delta Electronics 0402HS-390EKTS Fixed inductor, 39 nH, 200 mA, 550 MOhm 0402 SMD https://www.digikey.com/en/products/detail/0402HS-390EKTS/2035-0402HS-390EKTSCT-ND/10231211
L2 1 Murata BLM15HB221SH1D Ferrite bead 0402 SMD https://www.digikey.com/en/products/detail/murata-electronics/BLM15HB221SH1D/6798444
R11, R12 2 Yageo RC0402FR-0715RL Resistor, 15R 0402 SMD https://www.digikey.com/en/products/detail/yageo/RC0402FR-0715RL/311-15LRCT-ND/2827914
R15, R16 2 Yageo RC0402FR-071KL Resistor, 1K 0402 SMD https://www.digikey.com/en/products/detail/yageo/RC0402FR-071KL/726513
R10, R13, R17 3 Yageo RC0402FR-074K7L Resistor, 4K7 0402 SMD https://www.digikey.com/en/products/detail/yageo/RC0402FR-074K7L/311-4-7KLRCT-ND/2827881
R7, R8 2 Yageo RC0402FR-075K1L Resistor, 5K1 0402 SMD https://www.digikey.com/en/products/detail/yageo/RC0402FR-075K1L/726624
R18 1 Yageo RC0402FR-076K8L Resistor, 6K8 0402 SMD https://www.digikey.com/en/products/detail/yageo/RC0402FR-076K8L/311-6-80KLRCT-ND/729589
R14, R19 2 Yageo RC0402FR-0710KL Resistor, 10K 0402 SMD https://www.digikey.com/en/products/detail/yageo/RC0402FR-0710KL/726523
R1, R2, R3, R4, R5, R6, R9 7 Yageo RC0402FR-07100KL Resistor, 100K 0402 SMD https://www.digikey.com/en/products/detail/yageo/RC0402FR-07100KL/311-100KLRCT-ND/729473
Q2 1 Jauch Quartz Q 0,032768-JTX310-12,5-10-T1-HMR-50K-LF Crystal, 32.768 kHz ±10 ppm, 12.5 pF, 50 kOhm 2-SMD SMD Possible substitutes: Epsom, X1A0001410004 FC-135R 32.768KHZ 9PF or Jauch Quartz, Q 0,032768-JTX310-12,5-10-T1-HMR-60K-LF https://www.digikey.com/en/products/detail/jauch-quartz/Q-0-032768-JTX310-12-5-10-T1-HMR-50K-LF/8108077
D1 1 Rohm Semiconductor SML-D12M1WT86 LED, yellow-green, 572 nm, 2.2 V 0603 SMD https://www.digikey.com/en/products/detail/rohm-semiconductor/SML-D12M1WT86/SML-D12M1WT86CT-ND/5843861
D2 1 Rohm Semiconductor SML-D12U1WT86 LED, red, 620 nm, 2.2 V 0603 SMD https://www.digikey.com/en/products/detail/rohm-semiconductor/SML-D12U1WT86/SML-D12U1WT86CT-ND/5843858
TCXO1 1 Connor Winfield D32G-016.368M Temperature compensated oscillator, 16.384 MHz 3.2x2.5 SMD Possible substitutes: EPSON, X1G005441030112 or TXC Corporation, 7Q-16.368MBG-T https://www.digikey.com/en/products/detail/connor-winfield/D32G-016-368M/3641696
U2 1 Skyworks Solutions Inc. SE4150L-R RF receiver 24-QFN SMD https://www.digikey.com/en/products/detail/skyworks-solutions-inc/SE4150L-R/863-1354-1-ND/2745473
SAW1 1 Abracon LLC AFS20A42-1575.42-T3 SAW filter, 1.575 GHz, BW 42 MHz 4-SMD SMD https://www.digikey.com/en/products/detail/abracon-llc/AFS20A42-1575-42-T3/535-12069-1-ND/4075659
U1 1 Silicon Labs EFM32HG310F64G-C-QFN32R Microcontroller 32-QFN SMD Possible substitutes: EFM32HG310F64G-A-QFN32R or EFM32HG310F64G-B-QFN32R https://www.digikey.com/en/products/detail/silicon-labs/EFM32HG310F64G-C-QFN32R/336-6165-1-ND/10314104
U3 1 Nexperia PRTR5V0U2AX,235 TVS diode, 5.5 V SOT143B SMD https://www.digikey.com/en/products/detail/nexperia-usa-inc/PRTR5V0U2AX235/1727-5862-1-ND/2698064
IC1 1 Winbond Electronics W25N512GVEIG NAND flash, 512 Mbit WSON-8 SMD https://www.digikey.com/en/products/detail/W25N512GVEIG/256-W25N512GVEIG-ND/12143334
J3 1 TE Connectivity AMP Connectors 1909763-1 U.FL connector jack, 50 Ohm SMD https://www.digikey.com/en/products/detail/1909763-1/A118077CT-ND/4729711
Q1, Q3, Q4 3 Rohm Semiconductor TT8M1TR Mosfet array N and P-channel, 20 V, 2.5 A, 1 W 8-SMD SMD https://www.digikey.com/en/products/detail/rohm-semiconductor/TT8M1TR/5042837
U4 1 ABLIC U.S.A. Inc. S-1318D33-M5T1U4 Linear voltage regulator IC, positive fixed, 1 output, 100 mA SOT-23-5 SMD https://www.digikey.com/en/products/detail/ablic-inc/S-1318D33-M5T1U4/10313979
J1 1 JAE Electronics DX07S016JA1R1500 USB-C receptacle connector, 24 Pins (16+8 dummy), right angle through-hole https://www.digikey.com/en/products/detail/jae-electronics/DX07S016JA1R1500/11585731
J2 1 JST Sales America Inc. S2B-PH-SM4-TB Connector header, right angle, 2 position, 2.00 mm SMD https://www.digikey.com/en/products/detail/jst-sales-america-inc/S2B-PH-SM4-TB-LF-SN/926655

The BOM differs slightly from the one for initial SnapperGPS test boards, which was only $14 in a batch of 100. For example, we used cheaper TCXOs, the X1G005441030112 manufactured by EPSON or the 7Q-16.368MBG-T from the TXC Corporation, which cost around $2 instead of the expensive D32G-016.368M that costs $7-$8. We had to introduce this change because of the on-going global supply chain disruptions and recommend to revert to one of the initial choices for replications, if possible, to reduce the overall cost.

Additional resources

Acknowledgements

SnapperGPS is developed by Jonas Beuchert, Amanda Matthes, and Alex Rogers in the Department of Computer Science of the University of Oxford.

Jonas Beuchert and Amanda Matthes are funded by the EPSRC Centre for Doctoral Training in Autonomous Intelligent Machines and Systems (DFT00350-DF03.01, DFT00350-DF03.05) and develop SnapperGPS as part of their doctoral studies. The implementation of SnapperGPS was co-funded by an EPSRC IAA Technology Fund (D4D00010-BL14).

Amanda Matthes owns the copyright of the current SnapperGPS logo/icon that is on the bottom layer silkscreen of the PCB.

This documentation is licensed under a Creative Commons Attribution 4.0 International License.

CC BY 4.0

SnapperGPS V1.0.0 is certified as open source hardware by the Open Source Hardware Association with UID UK000044.

OSHWA certification

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